Our work is all about making you successful.

We have compiled some success stories from various consulting engagements for you to review. We have done many projects over the years and can certainly share our thoughts and ideas with you if you are looking for a solution partner. Have a look and then give us a call.


Case Study #1

Warehouse Missing Parts Kaizen

by implementing a basic Lean concepts … We are able to reduce the Labor requirement from nine FTE’s to three – a 66.7% Non-Value Added labor reduction.

How we helped
Case Study #2

Six Sigma Green Belt Training with 9 Concurrent Projects

A client known in the industry as a leading Lean manufacturer needs a well-trained, functional Team of Six Sigma problem solvers. Returning value to offset the training cost is a required outcome…

How we helped
Case Study #3

Lead Time and Inventory Reduction

We reduced the Purchase Order Lead Time by about 25 days (39%) and eliminated about $4,500,000 in WIP inventory in 10 months. We accomplished this in two weeks of billable time. Now that is real return on investment.

How we helped
Case Study #4

Hidden Capacity Driving Revenue Generation

A company that tests equipment for various industries including Aerospace & Defense, Spaceflight, and Telecom has been losing market share due underpricing by smaller niche competitors.

How we helped
Case Study #5

Lean Six Sigma Training Program

Learn how Advanced Process Optimization fixed a broken Lean Six Sigma Black Belt training and certification program for a global Computer Learning Center. We know the secret, because we’re in the biz.

How we helped
Case Study #6

Lean Kaikaku Transformation

Learn how Advanced Process Optimization helped an engineering and test firm for the Aerospace, Defense, and Nuclear sectors transform their business using Lean Manufacturing 5S + Safety or Lean 6S methodology on Kaikaku scale!

How we helped
Case Study #7

Dimensional Variation Rejects

Learn how Advanced Process Optimization helped a leading manufacturer of precision bearings for the Automotive and Transportation industry reduce rejection rates of their precision friction reduction assemblies. We know how to solve complex problems!

How we helped
Case Study #8

New Plant Layout

Learn how Advanced Process Optimization designed the new manufacturing facility layout, material flow, and machine requirements for a high-end firearms manufacturer. What is just Lean Manufacturing, or something more?

How we helped
Case Study #9

Steel Process Simulation Modeling

Learn how Advanced Process Optimization helped a Steel Equipment engineering and manufacturing company validate their engineering design using techniques that go way beyond Design for Six Sigma (DFSS). We gave the sales team something to work too!

How we helped
Case Study #10

Transactional Process Re-engineering

Learn how Advanced Process Optimization helped a transactional company re-engineer its processes to drive efficiency in operations. The Lean Six Sigma Green Belt training paid for itself many times over.

How we helped
Case Study #1

Warehouse Missing Parts Kaizen

by implementing a basic Lean concepts … We are able to reduce the Labor requirement from nine FTE’s to three – a 66.7% Non-Value Added labor reduction.

How we helped
Case Study #2

Lead Time and Inventory Reduction

We reduced the Purchase Order Lead Time by about 25 days (39%) and eliminated about $4,500,000 in WIP inventory in 10 months. We accomplished this in two weeks of billable time. Now that is real return on investment.

How we helped
Case Study #3

Hidden Capacity Driving Revenue Generation

A company that tests equipment for various industries including Aerospace & Defense, Spaceflight, and Telecom has been losing market share due underpricing by smaller niche competitors.

How we helped
Case Study #4

Lean Kaikaku Transformation

Learn how Advanced Process Optimization helped an engineering and test firm for the Aerospace, Defense, and Nuclear sectors transform their business using Lean Manufacturing 5S + Safety or Lean 6S methodology on Kaikaku scale!

How we helped
Case Study #5

Dimensional Variation Rejects

Learn how Advanced Process Optimization helped a leading manufacturer of precision bearings for the Automotive and Transportation industry reduce rejection rates of their precision friction reduction assemblies. We know how to solve complex problems!

How we helped
Case Study #6

New Plant Layout

Learn how Advanced Process Optimization designed the new manufacturing facility layout, material flow, and machine requirements for a high-end firearms manufacturer. What is just Lean Manufacturing, or something more?

How we helped
Case Study #7

Steel Process Simulation Modeling

Learn how Advanced Process Optimization helped a Steel Equipment engineering and manufacturing company validate their engineering design using techniques that go way beyond Design for Six Sigma (DFSS). We gave the sales team something to work too!

How we helped
Case Study #8

Aerospace Six Sigma

Learn how Advanced Process Optimization helped a manufacturer of precision bearings for the Aerospace & Defense industry eliminate a crippling Rework problem.

How we helped
Case Study #1

Six Sigma Green Belt Training with 9 Concurrent Projects

A client known in the industry as a leading Lean manufacturer needs a well-trained, functional Team of Six Sigma problem solvers. Returning value to offset the training cost is a required outcome…

How we helped
Case Study #2

Lean Six Sigma Training Program

Learn how Advanced Process Optimization fixed a broken Lean Six Sigma Black Belt training and certification program for a global Computer Learning Center. We know the secret, because we’re in the biz.

How we helped
Case Study #3

Transactional Process Re-engineering

Learn how Advanced Process Optimization helped a transactional company re-engineer its processes to drive efficiency in operations. The Lean Six Sigma Green Belt training paid for itself many times over.

How we helped
Case Study #4

Steel Productivity Improvement

Advanced Process Optimization helped a cold drawn steel shapes manufacturer reduce production downtime. The Lean Six Sigma Green Belt training paid for itself many times over.

How we helped
Continue Exploring:
Testimonials=